İÇ LOJİSTİK SİSTEMİNDE MALZEME TEDARİĞİ İÇİN GELİŞTİRİLMİŞ MATEMATİKSEL MODELLEME YAKLAŞIMI: BİR UYGULAMA
Abstract
Bu çalışmada, bir otomotiv yan sanayi firmasına ait fabrika içi
lojistiğindeki malzeme tedariği problemi dikkate alınmıştır. Çalışmanın amacı,
makinelere malzeme tedariği yaparken hat yanı stok miktarını ve taşıma
maliyetlerini en küçükleyerek katma değersiz işleri azaltmaktır. Firmaya ait
malzeme tedariği problemi için iki farklı senaryo dikkate alınmış ve her
senaryo iki aşamalı olarak değerlendirilmiştir. Her senaryonun birinci
aşamasında, malzeme tedariği yapacak araç için toplam dolaşım mesafesini en aza
indirecek araç rotası oluşturulmuştur. İkinci aşamada ise, birinci aşamada elde
edilen rota kullanılarak hat yanı stok miktarları ve araç kapasite kısıtı
dikkate alınarak malzeme tedarik planlaması gerçekleştirilmiştir. Her bir
aşamanın çözümü için karışık tamsayılı doğrusal programlama modeli
geliştirilmiştir. Yapılan sayısal çalışmalar sonucunda, geliştirilen çözüm
yaklaşımının firmada kullanılması durumunda taşıma aracının etkinliğindeki
artış ile stok maliyeti, taşıma maliyeti ve katma değersiz işlerden doğan
maliyetlerdeki azalmalar ortaya konmuştur.
References
- Alnahhal M., Ridwan A. ve Noche B. (2014) In-plant milk run decision problems, Proceedings of 2nd IEEE International Conference on Logistics Operations Management, GOL 2014, 85-92. doi: 10.1109/GOL.2014.6887421
- Bilici, G., Çolak, Ö., İnaltekin, F., Küçük, T.C., Yetimoğlu, S., Köksalan, M. ve Savaşaneril, S. (2007) Fabrika içi çekme esaslı taşıma sistemi tasarımı, Endüstri Mühendisliği Dergisi, 18(3), 31-42.
- Boysen, N., Emde, S., Hoeck, M. ve Kauderer, M. (2015) Part logistics in the automotive industry: Decision problems, literature review and research agenda, European Journal of Operational Research, 242(1), 107-120. doi: 10.1016/j.ejor.2014.09.065
- Böhle, C., Dangelmaier, W. ve Hellingrath, B. (2009) A lot sizing model with integrated tour planning, IFAC Proceedings Volumes, 42(4), 588-593. doi: 10.3182/20090603-3-RU-2001.0383
- Brar, G.S. ve Saini, G. (2011) Milk run logistics: Literature review and directions, In Proceedings of the World Congress on Engineering, London, U.K., 1, 6-8.
- Dantzig, G., Fulkerson, R. ve Johnson, S. (1954) Solution of a large-scale traveling-salesman problem, Journal of the Operations Research Society of America, 2(4), 393-410. doi: 10.1287/opre.2.4.393
- Eksioglu, B., Vural, A.V. ve Reisman, A. (2009) The vehicle routing problem: A taxonomic review, Computers & Industrial Engineering, 57(4), 1472-1483. doi: 10.1016/j.cie.2009.05.009
- Emde, S., Abedinnia, H. ve Glock, C.H. (2018) Scheduling electric vehicles making milk-runs for just-in-time delivery, IISE Transactions, 50(11), 1013-1025. doi: 10.1080/24725854.2018.1479899
- Gurobi Optimization, Inc. (2017) Gurobi Optimization. http://www.gurobi.com/, Erişim Tarihi: 25.06.2018.
- Gutin, G. ve Punnen, A.P. (2006) The traveling salesman problem and its variations, Springer Science & Business Media.
- Gyulai, D., Pfeiffer, A., Sobottka, T. ve Váncza, J. (2013) Milkrun vehicle routing approach for shop-floor logistics. Procedia CIRP, 7, 127-132. doi: 10.1016/j.procir.2013.05.022
- Hoffman K.L., Padberg M. ve Rinaldi G. (2013) Traveling salesman problem, Encyclopedia of Operations Research and Management Science, 1573-1578, Springer, Boston, MA.
- Kilic, H.S. ve Durmusoglu, M.B. (2013) A mathematical model and a heuristic approach for periodic material delivery in lean production environment, The International Journal of Advanced Manufacturing Technology, 69(5-8), 977-992. doi: 10.1007/s00170-013-5082-y
- Kilic, H.S., Durmusoglu, M.B. ve Baskak, M. (2012) Classification and modeling for in-plant milk-run distribution systems, The International Journal of Advanced Manufacturing Technology, 62(9-12), 1135-1146. doi: 10.1007/s00170-011-3875-4
- Klenk, E., Galka, S. ve Günthner, W.A. (2015) Operating strategies for in-plant milk-run systems. IFAC-PapersOnLine, 48(3), 1882-1887. doi: 10.1016/j.ifacol.2015.06.361
- Laporte, G. (1992) The traveling salesman problem: An overview of exact and approximate algorithms, European Journal of Operational Research, 59(2), 231-247. doi: 10.1016/0377-2217(92)90138-Y
- Matai, R., Singh, S. ve Mittal, M.L. (2010) Traveling salesman problem: An overview of applications, formulations, and solution approaches, Traveling Salesman Problem, Theory and Applications, InTech.
- Maximal Software, Inc. (2017) MPL Modeling System, Arlington, VA, USA. http://www.maximalsoftware.com/mpl/, Erişim Tarihi: 25.06.2018.
- Rego, C., Gamboa, D., Glover, F. ve Osterman, C. (2011) Traveling salesman problem heuristics: Leading methods, implementations and latest advances, European Journal of Operational Research, 211(3), 427-441. doi: 10.1016/j.ejor.2010.09.010
- Reinelt, G. (1994) The traveling salesman: Computational solutions for TSP applications, Springer-Verlag, Berlin, Heidelberg.
- Satoglu, S.I. ve Sahin, I.E. (2013) Design of a just-in-time periodic material supply system for the assembly lines and an application in electronics industry, The International Journal of Advanced Manufacturing Technology, 65(1-4), 319-332. doi: 10.1007/s00170-012-4171-7
- Staab, T., Klenk, E., Galka, S. ve Günthner, W.A. (2016) Efficiency in in-plant milk-run systems-the influence of routing strategies on system utilization and process stability, Journal of Simulation, 10(2), 137-143. doi: 10.1057/jos.2015.6
- Toth, P. ve Vigo, D. (2002) The vehicle routing problem, Society for Industrial and Applied Mathematics.
- You, Z. ve Jiao, Y. (2014) Development and application of milk-run distribution systems in the express industry based on saving algorithm, Mathematical Problems in Engineering, 2014, 1-6. doi: 10.1155/2014/536459
Abstract
In this paper a material supply problem of an
automotive subsidiary company is considered. The aim of the study is to reduce
non-value-added works by minimizing the transportation cost and inventory
amounts at the production area while delivering the materials to machines. Two
cases are taken into account for the material supply problem of the company,
and each case is examined in two stages. In the first stage of each case, a
fixed route plan of the handling truck is formed to reduce total travelled
distance. In the second stage, regarding the truck capacity and inventory
amounts at the production area, the material supply planning is realized by
using the route plan of the truck found in the first stage. To solve each
stage, a mixed integer mathematical model is proposed. As a result of the
computational studies, improvements on the truck utilization and reduction on
the inventory cost, transportation cost, and cost of other non-value-added
works are indicated in case of the application of the proposed solution
approach in the company.
References
- Alnahhal M., Ridwan A. ve Noche B. (2014) In-plant milk run decision problems, Proceedings of 2nd IEEE International Conference on Logistics Operations Management, GOL 2014, 85-92. doi: 10.1109/GOL.2014.6887421
- Bilici, G., Çolak, Ö., İnaltekin, F., Küçük, T.C., Yetimoğlu, S., Köksalan, M. ve Savaşaneril, S. (2007) Fabrika içi çekme esaslı taşıma sistemi tasarımı, Endüstri Mühendisliği Dergisi, 18(3), 31-42.
- Boysen, N., Emde, S., Hoeck, M. ve Kauderer, M. (2015) Part logistics in the automotive industry: Decision problems, literature review and research agenda, European Journal of Operational Research, 242(1), 107-120. doi: 10.1016/j.ejor.2014.09.065
- Böhle, C., Dangelmaier, W. ve Hellingrath, B. (2009) A lot sizing model with integrated tour planning, IFAC Proceedings Volumes, 42(4), 588-593. doi: 10.3182/20090603-3-RU-2001.0383
- Brar, G.S. ve Saini, G. (2011) Milk run logistics: Literature review and directions, In Proceedings of the World Congress on Engineering, London, U.K., 1, 6-8.
- Dantzig, G., Fulkerson, R. ve Johnson, S. (1954) Solution of a large-scale traveling-salesman problem, Journal of the Operations Research Society of America, 2(4), 393-410. doi: 10.1287/opre.2.4.393
- Eksioglu, B., Vural, A.V. ve Reisman, A. (2009) The vehicle routing problem: A taxonomic review, Computers & Industrial Engineering, 57(4), 1472-1483. doi: 10.1016/j.cie.2009.05.009
- Emde, S., Abedinnia, H. ve Glock, C.H. (2018) Scheduling electric vehicles making milk-runs for just-in-time delivery, IISE Transactions, 50(11), 1013-1025. doi: 10.1080/24725854.2018.1479899
- Gurobi Optimization, Inc. (2017) Gurobi Optimization. http://www.gurobi.com/, Erişim Tarihi: 25.06.2018.
- Gutin, G. ve Punnen, A.P. (2006) The traveling salesman problem and its variations, Springer Science & Business Media.
- Gyulai, D., Pfeiffer, A., Sobottka, T. ve Váncza, J. (2013) Milkrun vehicle routing approach for shop-floor logistics. Procedia CIRP, 7, 127-132. doi: 10.1016/j.procir.2013.05.022
- Hoffman K.L., Padberg M. ve Rinaldi G. (2013) Traveling salesman problem, Encyclopedia of Operations Research and Management Science, 1573-1578, Springer, Boston, MA.
- Kilic, H.S. ve Durmusoglu, M.B. (2013) A mathematical model and a heuristic approach for periodic material delivery in lean production environment, The International Journal of Advanced Manufacturing Technology, 69(5-8), 977-992. doi: 10.1007/s00170-013-5082-y
- Kilic, H.S., Durmusoglu, M.B. ve Baskak, M. (2012) Classification and modeling for in-plant milk-run distribution systems, The International Journal of Advanced Manufacturing Technology, 62(9-12), 1135-1146. doi: 10.1007/s00170-011-3875-4
- Klenk, E., Galka, S. ve Günthner, W.A. (2015) Operating strategies for in-plant milk-run systems. IFAC-PapersOnLine, 48(3), 1882-1887. doi: 10.1016/j.ifacol.2015.06.361
- Laporte, G. (1992) The traveling salesman problem: An overview of exact and approximate algorithms, European Journal of Operational Research, 59(2), 231-247. doi: 10.1016/0377-2217(92)90138-Y
- Matai, R., Singh, S. ve Mittal, M.L. (2010) Traveling salesman problem: An overview of applications, formulations, and solution approaches, Traveling Salesman Problem, Theory and Applications, InTech.
- Maximal Software, Inc. (2017) MPL Modeling System, Arlington, VA, USA. http://www.maximalsoftware.com/mpl/, Erişim Tarihi: 25.06.2018.
- Rego, C., Gamboa, D., Glover, F. ve Osterman, C. (2011) Traveling salesman problem heuristics: Leading methods, implementations and latest advances, European Journal of Operational Research, 211(3), 427-441. doi: 10.1016/j.ejor.2010.09.010
- Reinelt, G. (1994) The traveling salesman: Computational solutions for TSP applications, Springer-Verlag, Berlin, Heidelberg.
- Satoglu, S.I. ve Sahin, I.E. (2013) Design of a just-in-time periodic material supply system for the assembly lines and an application in electronics industry, The International Journal of Advanced Manufacturing Technology, 65(1-4), 319-332. doi: 10.1007/s00170-012-4171-7
- Staab, T., Klenk, E., Galka, S. ve Günthner, W.A. (2016) Efficiency in in-plant milk-run systems-the influence of routing strategies on system utilization and process stability, Journal of Simulation, 10(2), 137-143. doi: 10.1057/jos.2015.6
- Toth, P. ve Vigo, D. (2002) The vehicle routing problem, Society for Industrial and Applied Mathematics.
- You, Z. ve Jiao, Y. (2014) Development and application of milk-run distribution systems in the express industry based on saving algorithm, Mathematical Problems in Engineering, 2014, 1-6. doi: 10.1155/2014/536459
Details
| Primary Language | Turkish |
|---|---|
| Subjects | Engineering |
| Journal Section | Research Articles |
| Authors | |
| Publication Date | December 31, 2018 |
| Submission Date | August 27, 2018 |
| Acceptance Date | December 24, 2018 |
| Published in Issue | Year 2018 Volume: 23 Issue: 4 |
Cite
Cited By
Bir Makine Fabrikasında Yarı Mamul Depolama Sistemi için Etkin Raf Yerleşimi Önerisi
European Journal of Science and Technology
Yeliz BURUK ŞAHİN
https://doi.org/10.31590/ejosat.686494
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